How to solve the pile chain failure of the chain plate conveyor

With the rapid development of industrial production, chain plate conveyors have been widely used. The chain plate conveyors have the characteristics of simple structure, convenient maintenance and operation, and long service life. In actual production applications, they have been recognized by the majority of customers. . However, the use of any conveying equipment failure is inevitable, so how to solve the pile chain failure of the chain conveyor, the following will take you to understand.

1. Mechanical failure inspection

The tightness of the traction chain can be checked if the stacking chain problem occurs, if the tightness is not appropriate, the stacking chain will be caused.

Solution

If the above situation occurs, the tension chain should be adjusted appropriately to solve it; it should also be checked whether the chain plate is Jumping, scraping bottom, running deviation, chain drifting, etc. To solve the above problems, first test whether the no-load operation is normal, and when there is no problem with no-load operation, add a load test run.

2. The bearing is short of oil

Pay attention to the lubrication condition of the head star wheel. If the bearing is short of oil, the running friction of the conveyor increases, and the chain If the boards cannot be connected in time, it will also lead to the failure of the stack chain.

Solution

When the chain conveyor is running, pay attention to the operation of the motor at the head of the conveying equipment, such as the temperature of the motor The increase of the pressure of the motor and the increase of the noise indicate that the operating pressure of the motor has increased. At this time, a serious inspection should be carried out, and the problem should be reported to the operation center first, and the response should be timely. , should be added immediately.

3. Chain belt gnawing rail

During the use of chain conveyor, you should pay attention to the running condition of chain belt at any time. , will also lead to a heap chain failure.

Solution

If the above situation occurs, first adjust the amount of hopper material to prevent material pressing. When the chain conveyor is running, pay attention to the feeding situation of the head funnel. If the nylon conveyor belt is found to be blocked, the power switch should be cut off immediately and the operation should be stopped to prevent the head funnel of the chain conveyor from blocking and breaking the chain belt. To check whether the chain belt is too long, if it is too long, adjust the tail tensioning device. If the scraper at the head and tail increases or the chain plate wheel and hopper are inflexible, firstly, the head and tail scrapers need to be removed; secondly, It is necessary to dilute the lubricating oil for the chain plate wheel of the chain plate conveyor to make the chain plate wheel rotate; the third is to replace and dispose of the inactive hopper to avoid stacking chain failure during the operation of the chain plate conveyor.

In addition, in order to ensure the normal operation of the chain conveyor, the equipment must be regularly inspected and maintained. Strict acceptance is carried out according to the acceptance standards to ensure that the chain conveyor can be put into production in time after the maintenance, and there will be no failures in production.

Above, we have learned the solutions and preventive measures for the pile chain failure of the chain plate loading conveyor, and have made preparations to ensure the smooth production of the enterprise.