A conveyor system is a collection of conveyors that operate together to perform a common task. Parallel conveyors (which do the same work but aren't necessarily placed next to one another) and sequential conveyors (which feed into one another or coordinate with other machinery) are two examples.

The complexity of a conveyor system is entirely dependent on the nature of the process at hand. They are capable of traveling great distances over land while transporting heavy loads. They might also be in a cutting-edge manufacturing facility, working with people, cobots, vision and video systems, and linear motion components.

Use of Conveyor Systems

Many industries employ conveyor systems to deliver commodities, raw materials, completed goods, and everything. They benefit companies that handle large, sharp, raw, and mass-produced goods. This method is frequently used in handling materials, packaging, and manufacturing since it can quickly transfer supplies and products and move heavy items like vehicles down a production line. They're also useful for other things! They're also useful for other things!

Markets, airports, and shopping centers use conveyor belts to deliver food to customers. They can move large objects, platters, and even people. Quickly move between airport gates when time is short. They are usually put in specified positions and available with several optional additions and machinery for use with or instead of a conveyor system. You can get portable systems. As product volume changes, the conveyor can be moved.

Conveyor systems are becoming more popular. The 2020–2025 market is estimated to reach $10.07 billion, increasing at 4.5 percent. Public and commercial companies rapidly use them at airports, shopping malls, stadiums, and restaurants.

Because they assist manufacturers and packagers in meeting expanding product demand, these systems are popular with customers. They are also necessary for production. Many buy chain, and line shaft roller conveyor systems.

Materials Used in a Conveyor System

Materials are the powerhouse of conveyor systems, so let's discuss them. These systems, you see, are the backbone of the business world. Some of the items they have to move are sharp, some are heavy, and they can't just give up if things get difficult. Because of this, the materials used to construct them must be incredibly sturdy.

Materials like ultra-high molecular weight (UHMW) polyethylene, nylon, and Nylatron NSM are the unsung heroes that ensure smooth operation. Being strong isn't enough; you also need brains. Static electricity must be controlled by the use of materials that either physically exclude it or safely direct it away from areas where it could cause damage, such as in the electronics manufacturing industry.

Conveyor System Issues That Frequently Occur

Conveyors are complex machines that consist of numerous moving parts. Any one of these parts failing could lead to catastrophic system failure. Complications might vary, ranging from superfluous noises to diminished performance through complete and total shutdown. The following is a list of often-occurring issues with the conveyor belt system.

Belt Mistracking

The belts are pre-aligned with the track to ensure that the system stays on course. Mistracking happens when the belt has an uneven distribution of force over its surface. Unbalanced belt wear, rubbing against the environment, and items dropping off the belt are just some of the various issues that arise as a result of this. Mistracking is dangerous because it reduces efficiency, causes unnecessary maintenance, and can endanger workers. In reality, mistracking is considered an unsafe practice according to industry standards such as those enforced by the MSHA of the United States Department of Labor.

Spillage

Conveyors are mostly used to move goods from one location to another. Spillage is very common in such cases. This is a common problem with mining conveyors and other systems that transport large amounts of material often. In these contexts, product waste can result from a spill of the relevant material.

Carryback of Materials

It's terrible enough when resources and goods are lost along the way. Worse would be if these materials set off a domino effect by impeding the conveyor's progress. When left to collect gradually, contaminants may build on the conveyor's body and ultimately inhibit its components from rotating. Particularly when working with wet, thick, or bulky materials, these can clog up the work.

Slippage of Belt

It is common to experience some slipping during the initial few weeks of use. In these earliest phases of functioning, anticipate belts to expand and provide way to the weight. However, persistent belt sliding requires attention over time. Slipping might be the first sign of more serious issues, such as mistracking and worn belts.

Types of Conveyor Systems

Now, let's get into the conveyor system itself. It's not a simple solution; rather, it offers a wide variety of possibilities. Need to speed up passenger throughput at the airport? Let the conveyor belt system go and see how fast it goes. However, a chain-driven roller conveyor system may be the best option if you have a lot of packages or components to move.

Here’s the lowdown on some of the different conveyor types you might come across:

● Accumulating conveyors

● Alpine conveyors

● Attachment chain conveyors

● Aero-mechanical conveyors

● Automotive conveyors

● Back light conveyors

● Belt conveyors (listed twice initially, merged here)

● Bucket conveyors

● Chain conveyors (listed twice initially, merged here)

● Cleated conveyors

● Curve conveyors

● Flat top chain conveyors

● Incline conveyors

● Magnetic conveyors

● Overhead conveyors

● Pallet conveyors

● Plastic modular belt conveyors

● Pneumatic conveyors

● Powered roller conveyors

● Screw conveyor

● Timing conveyor belt system

● Trough conveyors

● Vacuum conveyors

● Vibrating conveyors (listed twice initially, merged here)

● Wire mesh conveyors

● Z-frame conveyors

● Zone conveyors

Each one can be altered to fit just like a well-loved pair of denim. Need a higher rate of speed? A certain strength? Size made to order? That's where the YiFan Conveyors come into play, making sure your conveyor system is as unique as your business. Finding the optimal setting where the system fits in with your process without causing unnecessary wear and tear is of utmost importance. Contact us to know more.