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Design Case of Power Roller Conveyor

by:YiFan Conveyor     2022-03-04
Roller Line and Roller

Power Roller Line is a main conveying accessory in conveying equipment. It is a cylindrical composition that automatically drives the conveyor belt or changes its conveying direction. Most of them are used for the transportation of items with a flat bottom, which are mainly composed of driving rollers, racks, brackets, driving parts and other parts. It has the characteristics of large conveying capacity, fast speed, light operation, and can realize multi-variety collinear and diverted conveying. The power roller conveyor line has simple structure, high reliability, convenient use and maintenance, and can withstand large impact loads. It is widely used in cost packaging transportation and turnover transportation in all walks of life.

Working principle

Power roller conveyors are often used in horizontal or upward slightly inclined conveyor lines. The driving device transmits power to the drum to make it rotate, and the articles are conveyed by the frictional force between the surface of the roller and the surface of the conveyed articles.

Power roller conveyor is mainly composed of two end rollers and a closed conveyor belt tightly sleeved on them. The roller that drives the conveyor belt to rotate is called the driving roller (transmission roller); the other roller that only changes the direction of the conveyor belt is called the reversing roller.

The driving roller is driven by the motor through the reducer, and the conveyor belt is dragged by the friction between the driving roller and the conveyor belt. The drive drum is generally installed at the discharge end to increase the traction force and facilitate dragging. The material is fed from the feeding end, falls on the rotating conveyor belt, and is discharged from the unloading end of the conveying bag by means of the friction of the loading conveyor belt. The principle of the single-chain roller conveyor is that the roller is driven by an endless chain, and the chain runs in a special guide rail, which has the characteristics of easy installation and low noise. The single-sprocket drum is driven by a large cycle, the double-sprocket drum is driven by a small cycle, and other driving modes are used for light-duty conveying occasions. It is suitable for conveying all kinds of boxes, bags, pallets and other objects. Bulk materials, small items or irregular items need to be transported on pallets or in turnover boxes.

Power drum line parameters

The transmission modes include single (double) sprocket, single and double (O) belt, single (double) synchronous pulley and belt drive. The matching sprocket is Pu003d12.7mm;Zu003d14;Pu003d15.875mm;Zu003d14. The diameter of the roller is 50.8, 60, 75, 89(mm); the turning radius of the turning roller conveyor is 900mm, 1200mm;

1. The material of the roller: galvanized, aluminum-plated, stainless steel, pvc material, etc.

2. Roller form: double sprocket tapered roller; O-groove roller, common tapered roller.

3. Roller length: generally 500~1200mm; can be customized according to user needs.
4. Wire bracket: stainless steel, aluminum profiles, carbon steel spraying, etc.

5. Conveying speed: generally 10~30M/min; frequency conversion speed regulation can be used for continuous operation according to user needs.

6. Non-standard power drum line can be customized according to specific requirements.

Power Roller Equipment

According to the drive mode, it can be divided into individual drive and group drive. In the former, each roller is equipped with a separate drive for easy disassembly. The latter is a set of several rollers driven by a drive device to reduce equipment cost. The transmission modes of group drive include gear drive, chain drive and belt drive. Power roller conveyors are generally driven by AC motors, and can also be driven by two-speed motors and hydraulic motors as needed.

Power roller conveyors can also be divided into linear power roller conveyors, turning power roller conveyors, power roller conveyors, free power roller conveyors, heavy-duty power roller conveyors, and rubber-coated power roller conveyors;

Standard turning inner radius of turning rollers: 300, 600, 900, 1200mm, etc. or customized;

Roller diameter for straight rollers: 38, 50, 60, 76, 89mm, etc. or Customized;

Layout form: horizontal conveying, inclined conveying and turning conveying;

Structure form: divided into power, electric drum, etc. from the driving form;

Rack Material: carbon steel spray plastic, stainless steel, aluminum profile;

Power mode: geared motor drive, electric drum drive, etc.;

Transmission mode: single sprocket, double sprocket, O type Belts, plane friction transmission belts, timing belts, etc.;

Speed u200bu200bregulation mode of power roller conveyor: frequency conversion speed regulation, stepless speed change, etc.;

Roller classification

According to the power form Divided into unpowered rollers and powered rollers

Unpowered rollers: A cylindrical component that drives the conveyor belt manually or changes its running direction, it is one of the rollers and the main accessory of the conveying equipment.
Power drum is further divided into single sprocket drum, double row sprocket drum, pressure grooved power drum, synchronous belt power drum, multi-ribbed belt power drum, electric drum, accumulation drum.

Power roller line, cooperate with jack-up transplanter, realize 90-degree, 180-degree, 270-degree steering movement. The diameter of the drum is 60X3.0, and the load is about 500KG. 90 degree powered roller for corner conveying with high over-efficiency and low cost.


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